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General Specifications:
Model ULTRAFLEX VPM
Cylinder Width 20”, 24” & 42”
Repeat Length 24”
Air Pressure Requirement 2 Bar
Power Requirement 110/220 Volts 50/60 Hz
Weight 170 kg Approx.
Pneumatic System SMC and Festo
Max Power Consumption (all operations) <70 KW (operation dependent)
Machine Dimensions (AF Model) 7790 mm Length x 1540 mm Width x 2275 mm Height
What is a Video Plate Mounter?

A state-of-the-art machine, the Video Plate Mounter accurately mounts flexographic printing plates on printing cylinders for an accurate fitting. The high quality and speed of the device, which runs on the latest video imaging technology, guarantee maximum precision, low error rates, and quick set-up times. Some very essential tools in modern flexographic print production, increasing productivity and print quality.

Key Features
High-Resolution Cameras

Integrated cameras provide clear, magnified views of the plate and cylinder alignment points, ensuring unmatched precision.

Digital Display Systems

Real-time video feeds displayed on HD monitors streamline the mounting process by enabling operators to align plates effortlessly.

Robust Construction

Durable materials like stainless steel and aluminum ensure longevity and resistance to wear and tear in industrial settings.

Adjustable Mounting Table

Allows compatibility with various plate sizes and cylinder dimensions, making it versatile for different applications.

User-Friendly Interface

Simplified controls and intuitive software enable operators of all experience levels to use the machine efficiently.

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Video Plate Mounter

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Video Plate Mounter

Technical Specifications
Specifications Details
Camera Resolution 1080p Full HD
Monitor Size 21” LED Display
Cylinder Diameter Range 50 mm to 800 mm
Plate Thickness Compatibility 0.5 mm to 2.0 mm
Mounting Accuracy ±0.01 mm
Machine Weight 1500-3000 kg
Power Supply 220V, 50/60 Hz
Weight 120kg
Material Stainless Steel, Anodized Aluminum
Benefits
Enhanced Precision

The integration of video technology ensures pinpoint accuracy in plate alignment, resulting in improved print quality.

Time Efficiency

Automating the plate mounting process significantly reduces setup times, boosting overall productivity.

Cost Savings

Minimized errors and material waste translate into lower operational costs over time.

Versatility

Compatible with various plate and cylinder sizes, it serves multiple printing requirements in one machine.

Operator Safety

Ergonomically designed systems and automated features reduce the risk of operator fatigue and injuries.

Applications

  • Packaging Industry: Ensures high-quality prints on flexible packaging materials like pouches and labels.
  • Corrugated Box Printing: Facilitates precise mounting for intricate designs and texts.
  • Label Printing: Ideal for aligning plates for small, detailed labels.
  • Specialized Printing: Suited for decorative and promotional materials.
  • Commercial Printing: Widely used in newspapers, magazines, and brochures requiring flexographic printing.

Comparison
Feature Traditional Plate Mounter Traditional Plate Mounter
Alignment Accuracy Moderate High
Setup Time Long Short
Operator Skill Requirement High Moderate
Error Rate Higher Minimal
Maintenance Frequent Low
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Video Plate Mounter

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Video Plate Mounter

Maintenance and Operational Insights
  • Camera Cleaning: Ensure cameras are clean and free of obstructions for optimal performance.
  • Lubrication: Periodically lubricate moving parts to prevent wear and ensure smooth operation.
  • Calibration: Check and recalibrate the machine at regular intervals for consistent accuracy.
Best Practices
  • Follow the manufacturer's guidelines for operation.
  • Train operators adequately to maximize efficiency.
  • Store the machine in a clean, dust-free environment to prolong its lifespan.
Future Trends
Integration with IoT

Smart video plate mounters with IoT capabilities are emerging, enabling remote monitoring and predictive maintenance.

AI-Assisted Alignment

AI technology is being incorporated to further automate the plate mounting process, reducing human intervention.

Enhanced Compatibility

Future models are likely to support an even broader range of plate sizes and materials, increasing versatility.

Sustainable Design

Manufacturers are focusing on eco-friendly designs that minimize energy consumption and material waste.

Conclusion

Video Plate Mounters are revolutionizing the printing industry with their precision, efficiency, and ease of use. At U.V Graphics Technology, we are committed to delivering state-of-the-art solutions that enhance productivity and print quality. Whether you are in packaging, labeling, or commercial printing, our Video Plate Mounters are designed to meet your needs and exceed expectations. Invest in innovation. Choose U.V Graphics Technology for your printing solutions and stay ahead in an ever-evolving industry.

FAQs About Flexographic Printing Machines

Yes, U.V Graphic Technology Private Limited specializes in offering customized solutions to meet specific client requirements. Whether it's machine size, speed, or additional features, we tailor our products to suit your needs.

Yes, we offer tailored solutions to meet your specific production needs. From machine size to additional features, our team can design and manufacture machines as per your requirements.

Our flexographic printing machines can print on materials such as:
• Paper
• Plastic films (PE, PP, PET)
• Aluminum foil
• Laminates
• Corrugated sheets

Yes, our machines are designed to handle water-based, UV-curable, and solvent-free inks, making them suitable for eco-conscious businesses.

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