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General Specifications:
Max. Web Width 450 mm
Max. Die Cutting Width 440 mm
Min. Die Cutting Width 150 mm
Max. Mechanical Speed 150 m/min
Drive System Servo with Auto Register
Max. Unwinding Dia. 750 mm (1000 mm Optional)
Max. Rewinding Dia. 700 mm
Web Guide System Electronic Edge Sensing (Line Sensing Optional)
Machine Drive Full Servo
Control System Human Machine Interface with PLC
Dimensions (L x W x H) 2800 mm x 1350 mm x 1350 mm
Net Weight 2800 kg
Gross Weight 3250 kg
Voltage 380 – 415 Volts 3 Phase 50/60 Hz
What is IML Die Cutting Machine?

IML (In-Mold Labeling) Die Cutting Machines are advanced industrial systems designed for precision cutting of labels that are directly embedded into molded containers during manufacturing. Unlike traditional labeling, IML integrates the label into the container, ensuring durability, seamless aesthetics, and environmental sustainability. These machines play a pivotal role in the packaging and manufacturing industries, providing exceptional accuracy and efficiency.

IML Die Cutting Machine

IML Die Cutting Machine

Key Features

  • High Precision Cutting: Ensures exact alignment and flawless cuts for in-mold labels.
  • Advanced Automation: Integrated with robotic systems and sensors for minimal manual intervention.
  • Customizable Dies: Supports various die shapes and sizes to meet diverse labeling requirements.
  • Energy Efficiency: Designed with energy-saving mechanisms to reduce operational costs.
  • User-Friendly Interface: Features intuitive controls for easy operation and monitoring.
  • Durable Build: Manufactured with high-quality materials to withstand intensive use.
  • Multi-Layer Processing: Capable of handling multi-layered labels for added design complexity.

Technical Specifications

Specifications Details
Cutting Speed Up to 200 cycles/min
Precision Tolerance ±0.01 mm
Material Compatibility PP, PE, PET, and more
Die Size Range Customizable, up to 500x500 mm
Power Consumption 5-10 kW
Machine Weight 1500-3000 kg
Operational Modes Manual, Semi-Automatic, Automatic
Noise Level Below 80 dB

IML Die Cutting Machine

IML Die Cutting Machine

Comparison
IML Die Cutting Machines vs. Traditional Labeling Systems
Feature IML Die Cutting Machines Traditional Labeling Systems
Durability High Moderate
Aesthetic Quality Seamless Visible Adhesives
Environmental Impact Minimal Higher (due to adhesives)
Cost Efficiency Long-term savings Higher recurring costs
Automation Level Advanced Moderate
Production Speed Faster Slower
Maintenance and Operational Insights

To ensure optimal performance, follow these maintenance and operational practices:

  • Regular Inspections: Check for wear and tear on dies and blades.
  • Cleaning Protocols: Keep the machine clean to prevent material buildup.
  • Lubrication: Apply recommended lubricants to moving parts to reduce friction.
  • Software Updates: Regularly update machine software for improved functionality.
  • Training: Provide operators with proper training to ensure efficient and safe operation.
  • Spare Parts Inventory: Maintain a stock of essential spare parts for quick replacements.

Future Trends

The future of IML Die Cutting Machines is marked by exciting advancements, including:

  • AI Integration: Enhanced automation through AI-powered decision-making.
  • Smart Diagnostics: Real-time monitoring and predictive maintenance systems.
  • Eco-Friendly Materials: Development of machines compatible with biodegradable label materials.
  • Increased Versatility: Support for a broader range of label designs and materials.
  • Connectivity: IoT-enabled machines for seamless integration into smart manufacturing ecosystems.

Conclusion

IML Die Cutting Machines are revolutionizing the labeling and packaging industries with their precision, efficiency, and sustainability. U.V Graphic Technology’s cutting-edge solutions empower manufacturers to achieve superior results, meet industry demands, and stay ahead in a competitive market. Investing in an IML Die Cutting Machine is not just a step forward in technology but also a commitment to quality and innovation.

IML Die Cutting Machine

FAQs About Flexographic Printing Machines

Yes, U.V Graphic Technology Private Limited specializes in offering customized solutions to meet specific client requirements. Whether it's machine size, speed, or additional features, we tailor our products to suit your needs.

Yes, we offer tailored solutions to meet your specific production needs. From machine size to additional features, our team can design and manufacture machines as per your requirements.

Our flexographic printing machines can print on materials such as:
• Paper
• Plastic films (PE, PP, PET)
• Aluminum foil
• Laminates
• Corrugated sheets

Yes, our machines are designed to handle water-based, UV-curable, and solvent-free inks, making them suitable for eco-conscious businesses.

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