A UV curing system is an advanced technology used to cure or dry materials like adhesives, coatings, and inks through ultraviolet (UV) light. Unlike conventional curing methods that rely on heat or air drying, UV curing initiates a photochemical reaction, leading to rapid hardening or polymerization of the material. These systems are widely utilized in industries such as printing, electronics, automotive, and healthcare, thanks to their speed, precision, and efficiency. UV curing systems typically consist of a UV light source, a reflector, and a control system. The technology enables high-performance results, making it a preferred choice for industries requiring precise and consistent curing processes.
| Feature | UV Curing System | Traditional Heat Curing |
|---|---|---|
| Curing Speed | Seconds | Minutes to hours |
| Energy Efficiency | High | Moderate to Low |
| Environmental Impact | Low | High | <
| Versatility | Wide range of materials | Limited |
| Initial Investment | Moderate to High | Low |
| Maintenance | Low | High |
UV curing systems represent a revolutionary step forward in material curing technologies. Their unparalleled speed, precision, and eco-friendliness make them indispensable across various industries. With ongoing advancements like LED integration and IoT capabilities, these systems are poised to redefine the future of manufacturing and production. By adopting UV curing systems, businesses can achieve superior quality, efficiency, and sustainability, ensuring a competitive edge in the market.
UV Graphic manufacture the Ultraflex USR (ultimate slitter rewinder) The High-Speed Slitting Machines with speeds of 400 meters per minute with Turret Rewind, can be equip with 100% Defect Detection, Ink Jet with multiple drying options and other finishing capabilities.
The Ultraflex Pony come in a large variety of combinations with Printing, Die Cutting, Cold Foil, Varnish, Lamination and finishing for second pass applications also known as digital finishing.
The presses come in full rotary and semi rotary versions with speeds of 150 M/MIN.
All Pony finishing machines can be equipped with Corona Treatment, Web Cleaning,
De-Lam / Re-Lam, Turn Bar, Hot Foil with Foil Saver, Cold Foil, Cast n Cure, Rotary Screen,
Scratch Off Coatings, LED UV, Variable Data Printing, Hybrid Dryers and
off-line Sheeting or Die Cutting for any special-purpose labels.
UVGT has developed a versatile and user-friendly IML Die Cutting system specifically designed for high productivity of complex in mold labels. UVGT fully understands the complexity and responsibility in delivering high-speed production lines for in mold labels. The IML Presses come with many advanced features for the highest productivity and production of IML labels with options including gathering, banding, segregation, Multi layer conveyors and special handling for extremely hard to cut labels.
UVGT design and manufacture the finest rotary and flatbed hot stamping machines in the industry. All machines are equipped with Bosch Rexroth Servo Drives and motors and can be equip with Foil Savers, Differential Air Shafts, Holographic Attachments, Relief Hot Foil Stamping. The presses are designed to run at 150 m/min. with a Stamping force exceeding 500 tons on the large format presses. UVG can also carry out retrofit installations of Hot Stamping Units on most flexo, offset and flat bed presses.
UV GRAPHIC manufacture Hydraulic Wet Glue Label Punching machines to manufacture Beer and Whisky labels of various shapes. We also produce Computer Manufactured Dies for wet glue labels.
Rotary or Flat Bed Hot foil units can be integrated on the Ultraflex with Foil Savers and Quick Die Change
