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Slitting Rewinding Machine

Slitting Rewinding Machines

What is a Slitting Rewinding Machine?

It is an industrial machine for slitting rewinding and is used to cut large rolls of materials-paper, film, foil, and other flexible substrates-into smaller rolls of precise widths. It rewinds slit materials back into compact, manageable rolls for further processing or end use; such a machine is essential in the packaging, printing, and converting industries, all needing accurate measurements of material-dimensions for efficient and quality control.

Key Features

  1. High Precision: Equipped with advanced sensors and cutting-edge control systems for accurate slitting and rewinding.
  2. Versatility: Compatible with various materials, including plastic films, paper, non-wovens, and laminates.
  3. Durability: Built with robust materials to ensure long-lasting performance under continuous operation.
  4. User-Friendly Interface: Includes touch-screen displays and automated settings for ease of operation.
  5. Variable Speed Control: Allows operators to adjust the machine speed according to material requirements.
  6. Safety Mechanisms: Features emergency stop functions and safety guards to ensure operator safety.

Technical Specifications

  • Slitting Width Range: 20 mm to 2500 mm
  • Maximum Unwind Diameter: Up to 1000 mm
  • Rewinding Diameter: Up to 600 mm
  • Slitting Speed: Up to 500 meters per minute
  • Power Supply: 220V/380V, 50Hz/60Hz
  • Material Thickness Compatibility: 10 microns to 500 microns
  • Control System: PLC-based with HMI integration

Benefits

  • Enhanced Efficiency: Enables faster production cycles by automating material cutting and rewinding.
  • Cost-Effective: Reduces material waste and operational costs with precision cutting.
  • Improved Product Quality: Delivers uniform and neatly wound rolls, ensuring high-quality output.
  • Flexibility: Adapts to various industry needs, making it a valuable asset for multiple sectors.
  • Operator Safety: Incorporates

Applications

  • Packaging Industry: For producing rolls of films, foils, and papers used in flexible packaging.
  • Printing Industry: To slit and rewind materials like paper and laminated sheets for printing purposes.
  • Textile Industry: For handling woven and non-woven materials.
  • Electronics Industry: Used for cutting and rewinding films and foils in electronic components.
  • Medical Sector: For preparing specialized films and laminates for medical applications.

Comparison
Manual vs. Automated Die Cutting Machines
Feature Manual Machines Automated Machines
Speed Slow High
Precision Moderate High
Labor Dependency High Low
Cost Lower initial investment Higher ROI over time
Rotary vs. Flatbed Die Cutting
Feature Rotary Die Cutting Flatbed Die Cutting
Speed Faster for high-volume tasks Better for detailed, low-volume tasks
Material Usage Efficient Higher material waste
Maintenance and Operational Insights
Regular Maintenance

  • Cleaning: Ensure the cutting dies and rollers are free from debris.
  • Lubrication: Regularly lubricate moving parts to prevent wear and tear.
  • Inspection: Periodically inspect dies for signs of damage or dullness.

Operational Tips

  • Train operators thoroughly to maximize machine efficiency.
  • Use high-quality materials to reduce wear and tear on cutting components.
  • Monitor production metrics to identify and address inefficiencies.

Future Trends
Smart Technology Integration

Label Die Cutting Machines are increasingly adopting IoT-enabled features for real-time monitoring and data analytics.

Eco-Friendly Solutions

Expect more machines designed to handle biodegradable and recyclable materials efficiently.

Advanced Customization

Emerging technologies like laser die cutting offer even greater precision and flexibility for complex designs.

Compact Designs

Manufacturers are focusing on creating compact machines suitable for small-scale operations and limited spaces.

Conclusion

A Label Die Cutting Machine is a vital investment for businesses aiming to streamline their label production processes. With its precision, speed, and versatility, it meets the demands of diverse industries while offering long-term cost efficiency. As technology advances, these machines are set to become even more intelligent, sustainable, and adaptable, making them indispensable in modern manufacturing setups.

Slitting Machines

UV Graphic manufacture the Ultraflex USR (ultimate slitter rewinder) The High-Speed Slitting Machines with speeds of 400 meters per minute with Turret Rewind, can be equip with 100% Defect Detection, Ink Jet with multiple drying options and other finishing capabilities.

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Slitting Machines

pony-IML

Pony IML (In-Mold Label) Die Cutting

Pony IML (In-Mold Label) Die Cutting

The Ultraflex Pony come in a large variety of combinations with Printing, Die Cutting, Cold Foil, Varnish, Lamination and finishing for second pass applications also known as digital finishing.

The presses come in full rotary and semi rotary versions with speeds of 150 M/MIN.
All Pony finishing machines can be equipped with Corona Treatment, Web Cleaning, De-Lam / Re-Lam, Turn Bar, Hot Foil with Foil Saver, Cold Foil, Cast n Cure, Rotary Screen, Scratch Off Coatings, LED UV, Variable Data Printing, Hybrid Dryers and off-line Sheeting or Die Cutting for any special-purpose labels.

Ultraflex Pony Die Cutting

UVGT has developed a versatile and user-friendly IML Die Cutting system specifically designed for high productivity of complex in mold labels. UVGT fully understands the complexity and responsibility in delivering high-speed production lines for in mold labels. The IML Presses come with many advanced features for the highest productivity and production of IML labels with options including gathering, banding, segregation, Multi layer conveyors and special handling for extremely hard to cut labels.

Ultraflex Pony Die Cutting

Ultraflex Pony Hot Foil Stamping Machine

Ultraflex Pony Hot Foil Stamping Machine

UVGT design and manufacture the finest rotary and flatbed hot stamping machines in the industry. All machines are equipped with Bosch Rexroth Servo Drives and motors and can be equip with Foil Savers, Differential Air Shafts, Holographic Attachments, Relief Hot Foil Stamping. The presses are designed to run at 150 m/min. with a Stamping force exceeding 500 tons on the large format presses. UVG can also carry out retrofit installations of Hot Stamping Units on most flexo, offset and flat bed presses.

Label Punching Machines

UV GRAPHIC manufacture Hydraulic Wet Glue Label Punching machines to manufacture Beer and Whisky labels of various shapes. We also produce Computer Manufactured Dies for wet glue labels.

Label Punching Machines

Rotary Hot Foil Stamping

Rotary Hot Foil Stamping

Rotary or Flat Bed Hot foil units can be integrated on the Ultraflex with Foil Savers and Quick Die Change

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