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General Specifications:
Max. Web Width 450 mm
Max. Slitting Width 440 mm
Min. Slitting Width 25 mm (will require Differential Shaft)
Max. Speed 400 m/min
Tension System Servo Automatic (Bosch Rexroth)
Max. Unwinding Dia. 750 mm
Max. Rewinding Dia. Turret 300 mm
Slitting System Shear Knife (Optional razor blade)
Slitting Knives Quantity 6 pcs
Rewinding Shaft 2 on Turret and one on Frame (total 3)
Web Guide System Electronic Edge Sensing Web Guide
Machine Drive Full Servo and PLC from Bosch Rexroth
Control System Human Machine Interface with PLC
Dimensions (L x W x H) 2200 mm x 1350 mm x 1350 mm
Net Weight 1300 kg
Gross Weight 1550 kg
Voltage 380 – 415 Volts 3 Phase 50/60 Hz
What is a Slitting Rewinding Machine?

It is an industrial machine for slitting rewinding and is used to cut large rolls of materials-paper, film, foil, and other flexible substrates-into smaller rolls of precise widths. It rewinds slit materials back into compact, manageable rolls for further processing or end use; such a machine is essential in the packaging, printing, and converting industries, all needing accurate measurements of material-dimensions for efficient and quality control.

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Slitting Rewinding Machine

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Slitting Rewinding Machine

Key Features

  1. High Precision: Equipped with advanced sensors and cutting-edge control systems for accurate slitting and rewinding.
  2. Versatility: Compatible with various materials, including plastic films, paper, non-wovens, and laminates.
  3. Durability: Built with robust materials to ensure long-lasting performance under continuous operation.
  4. User-Friendly Interface: Includes touch-screen displays and automated settings for ease of operation.
  5. Variable Speed Control: Allows operators to adjust the machine speed according to material requirements.
  6. Safety Mechanisms: Features emergency stop functions and safety guards to ensure operator safety.

Technical Specifications

  • Slitting Width Range: 20 mm to 2500 mm
  • Maximum Unwind Diameter: Up to 1000 mm
  • Rewinding Diameter: Up to 600 mm
  • Slitting Speed: Up to 500 meters per minute
  • Power Supply: 220V/380V, 50Hz/60Hz
  • Material Thickness Compatibility: 10 microns to 500 microns
  • Control System: PLC-based with HMI integration

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Slitting Rewinding Machine

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Slitting Rewinding Machine

Benefits

  • Enhanced Efficiency: Enables faster production cycles by automating material cutting and rewinding.
  • Cost-Effective: Reduces material waste and operational costs with precision cutting.
  • Improved Product Quality: Delivers uniform and neatly wound rolls, ensuring high-quality output.
  • Flexibility: Adapts to various industry needs, making it a valuable asset for multiple sectors.
  • Operator Safety: Incorporates

Applications

  • Packaging Industry: For producing rolls of films, foils, and papers used in flexible packaging.
  • Printing Industry: To slit and rewind materials like paper and laminated sheets for printing purposes.
  • Textile Industry: For handling woven and non-woven materials.
  • Electronics Industry: Used for cutting and rewinding films and foils in electronic components.
  • Medical Sector: For preparing specialized films and laminates for medical applications.

Comparison
Manual vs. Automated Die Cutting Machines
Feature Manual Machines Automated Machines
Speed Slow High
Precision Moderate High
Labor Dependency High Low
Cost Lower initial investment Higher ROI over time
Rotary vs. Flatbed Die Cutting
Feature Rotary Die Cutting Flatbed Die Cutting
Speed Faster for high-volume tasks Better for detailed, low-volume tasks
Material Usage Efficient Higher material waste
web-video-inspection

Slitting Rewinding Machine

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Slitting Rewinding Machine

Maintenance and Operational Insights
Regular Maintenance

  • Cleaning: Ensure the cutting dies and rollers are free from debris.
  • Lubrication: Regularly lubricate moving parts to prevent wear and tear.
  • Inspection: Periodically inspect dies for signs of damage or dullness.

Operational Tips

  • Train operators thoroughly to maximize machine efficiency.
  • Use high-quality materials to reduce wear and tear on cutting components.
  • Monitor production metrics to identify and address inefficiencies.

Future Trends
Smart Technology Integration

Label Die Cutting Machines are increasingly adopting IoT-enabled features for real-time monitoring and data analytics.

Eco-Friendly Solutions

Expect more machines designed to handle biodegradable and recyclable materials efficiently.

Advanced Customization

Emerging technologies like laser die cutting offer even greater precision and flexibility for complex designs.

Compact Designs

Manufacturers are focusing on creating compact machines suitable for small-scale operations and limited spaces.

Conclusion

A Label Die Cutting Machine is a vital investment for businesses aiming to streamline their label production processes. With its precision, speed, and versatility, it meets the demands of diverse industries while offering long-term cost efficiency. As technology advances, these machines are set to become even more intelligent, sustainable, and adaptable, making them indispensable in modern manufacturing setups.

FAQs About Flexographic Printing Machines

Yes, U.V Graphic Technology Private Limited specializes in offering customized solutions to meet specific client requirements. Whether it's machine size, speed, or additional features, we tailor our products to suit your needs.

Yes, we offer tailored solutions to meet your specific production needs. From machine size to additional features, our team can design and manufacture machines as per your requirements.

Our flexographic printing machines can print on materials such as:
• Paper
• Plastic films (PE, PP, PET)
• Aluminum foil
• Laminates
• Corrugated sheets

Yes, our machines are designed to handle water-based, UV-curable, and solvent-free inks, making them suitable for eco-conscious businesses.

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