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Video Plate Mounter

Video Plate Mounter

What is a Video Plate Mounter?

A state-of-the-art machine, the Video Plate Mounter accurately mounts flexographic printing plates on printing cylinders for an accurate fitting. The high quality and speed of the device, which runs on the latest video imaging technology, guarantee maximum precision, low error rates, and quick set-up times. Some very essential tools in modern flexographic print production, increasing productivity and print quality.

Key Features
High-Resolution Cameras

Integrated cameras provide clear, magnified views of the plate and cylinder alignment points, ensuring unmatched precision.

Digital Display Systems

Real-time video feeds displayed on HD monitors streamline the mounting process by enabling operators to align plates effortlessly.

Robust Construction

Durable materials like stainless steel and aluminum ensure longevity and resistance to wear and tear in industrial settings.

Adjustable Mounting Table

Allows compatibility with various plate sizes and cylinder dimensions, making it versatile for different applications.

User-Friendly Interface

Simplified controls and intuitive software enable operators of all experience levels to use the machine efficiently.

Technical Specifications
Specifications Details
Camera Resolution 1080p Full HD
Monitor Size 21” LED Display
Cylinder Diameter Range 50 mm to 800 mm
Plate Thickness Compatibility 0.5 mm to 2.0 mm
Mounting Accuracy ±0.01 mm
Machine Weight 1500-3000 kg
Power Supply 220V, 50/60 Hz
Weight 120kg
Material Stainless Steel, Anodized Aluminum
Benefits
Enhanced Precision

The integration of video technology ensures pinpoint accuracy in plate alignment, resulting in improved print quality.

Time Efficiency

Automating the plate mounting process significantly reduces setup times, boosting overall productivity.

Cost Savings

Minimized errors and material waste translate into lower operational costs over time.

Versatility

Compatible with various plate and cylinder sizes, it serves multiple printing requirements in one machine.

Operator Safety

Ergonomically designed systems and automated features reduce the risk of operator fatigue and injuries.

Applications

  • Packaging Industry: Ensures high-quality prints on flexible packaging materials like pouches and labels.
  • Corrugated Box Printing: Facilitates precise mounting for intricate designs and texts.
  • Label Printing: Ideal for aligning plates for small, detailed labels.
  • Specialized Printing: Suited for decorative and promotional materials.
  • Commercial Printing: Widely used in newspapers, magazines, and brochures requiring flexographic printing.

Comparison
Feature Traditional Plate Mounter Traditional Plate Mounter
Alignment Accuracy Moderate High
Setup Time Long Short
Operator Skill Requirement High Moderate
Error Rate Higher Minimal
Maintenance Frequent Low
Maintenance and Operational Insights
  • Camera Cleaning: Ensure cameras are clean and free of obstructions for optimal performance.
  • Lubrication: Periodically lubricate moving parts to prevent wear and ensure smooth operation.
  • Calibration: Check and recalibrate the machine at regular intervals for consistent accuracy.
Best Practices
  • Follow the manufacturer's guidelines for operation.
  • Train operators adequately to maximize efficiency.
  • Store the machine in a clean, dust-free environment to prolong its lifespan.
Future Trends
Integration with IoT

Smart video plate mounters with IoT capabilities are emerging, enabling remote monitoring and predictive maintenance.

AI-Assisted Alignment

AI technology is being incorporated to further automate the plate mounting process, reducing human intervention.

Enhanced Compatibility

Future models are likely to support an even broader range of plate sizes and materials, increasing versatility.

Sustainable Design

Manufacturers are focusing on eco-friendly designs that minimize energy consumption and material waste.

Conclusion

Video Plate Mounters are revolutionizing the printing industry with their precision, efficiency, and ease of use. At U.V Graphics Technology, we are committed to delivering state-of-the-art solutions that enhance productivity and print quality. Whether you are in packaging, labeling, or commercial printing, our Video Plate Mounters are designed to meet your needs and exceed expectations. Invest in innovation. Choose U.V Graphics Technology for your printing solutions and stay ahead in an ever-evolving industry.

Slitting Machines

UV Graphic manufacture the Ultraflex USR (ultimate slitter rewinder) The High-Speed Slitting Machines with speeds of 400 meters per minute with Turret Rewind, can be equip with 100% Defect Detection, Ink Jet with multiple drying options and other finishing capabilities.

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Slitting Machines

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Pony IML (In-Mold Label) Die Cutting

Pony IML (In-Mold Label) Die Cutting

The Ultraflex Pony come in a large variety of combinations with Printing, Die Cutting, Cold Foil, Varnish, Lamination and finishing for second pass applications also known as digital finishing.

The presses come in full rotary and semi rotary versions with speeds of 150 M/MIN.
All Pony finishing machines can be equipped with Corona Treatment, Web Cleaning, De-Lam / Re-Lam, Turn Bar, Hot Foil with Foil Saver, Cold Foil, Cast n Cure, Rotary Screen, Scratch Off Coatings, LED UV, Variable Data Printing, Hybrid Dryers and off-line Sheeting or Die Cutting for any special-purpose labels.

Ultraflex Pony Die Cutting

UVGT has developed a versatile and user-friendly IML Die Cutting system specifically designed for high productivity of complex in mold labels. UVGT fully understands the complexity and responsibility in delivering high-speed production lines for in mold labels. The IML Presses come with many advanced features for the highest productivity and production of IML labels with options including gathering, banding, segregation, Multi layer conveyors and special handling for extremely hard to cut labels.

Ultraflex Pony Die Cutting

Ultraflex Pony Hot Foil Stamping Machine

Ultraflex Pony Hot Foil Stamping Machine

UVGT design and manufacture the finest rotary and flatbed hot stamping machines in the industry. All machines are equipped with Bosch Rexroth Servo Drives and motors and can be equip with Foil Savers, Differential Air Shafts, Holographic Attachments, Relief Hot Foil Stamping. The presses are designed to run at 150 m/min. with a Stamping force exceeding 500 tons on the large format presses. UVG can also carry out retrofit installations of Hot Stamping Units on most flexo, offset and flat bed presses.

Label Punching Machines

UV GRAPHIC manufacture Hydraulic Wet Glue Label Punching machines to manufacture Beer and Whisky labels of various shapes. We also produce Computer Manufactured Dies for wet glue labels.

Label Punching Machines

Rotary Hot Foil Stamping

Rotary Hot Foil Stamping

Rotary or Flat Bed Hot foil units can be integrated on the Ultraflex with Foil Savers and Quick Die Change

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